Dewalt Xr Vs Flexvolt Circular Saw: Which One Should Next?

Dewalt Xr Vs Flexvolt Circular Saw: Which One Should Next?

When it comes to selecting a circular saw between DeWalt XR VS FlexVolt circular saw, you may find yourself in a dilemma. These two series offer an array of features and options to cater to the needs of DIY enthusiasts and professional craftsmen alike.

The DeWalt XR series is renowned for its compact size, lightweight design, and exceptional portability without compromising performance. It is an excellent choice for those seeking a versatile tool that can handle a variety of cutting tasks with ease. On the other hand, the DeWalt FlexVolt series boasts higher voltage and extended runtime, making it a powerhouse for heavy-duty applications. 

In this comprehensive comparison, I will delve into the key differences between DeWalt XR and FlexVolt circular saws. We will explore various aspects such as motor power, cutting capacities, features, and more, to help you make an informed decision based on your specific needs and preferences. 

Subtle Differences Between Dewalt XR VS Flexvolt Circular Saw: Comparison Table

Unleash the cutting prowess! Explore the subtle differences between DeWalt XR and FlexVolt circular saws. Dive into this concise comparison table highlighting key distinctions, including motor power, cutting capacities, and more, to aid in your quest for the ultimate cutting companion. Let’s make an informed choice!

SpecificationDeWalt XR Circular SawDeWalt FlexVolt Circular Saw
Power Source20V Max Battery60V Max Battery
Motor Power5150 rpm1200 watts to 2000 watts
Blade Size6-1/2 inches to 7-1/4 inches7-1/4 inches to 8-1/4 inches
Bevel capacity 0 to 50 DegressUp to 56 degrees
Electric BrakeYesYes 
Weight
Depth of Cut at 90°ranging from approximately 2-1/8 inches to 2-9/16 inches.ranging from approximately 2-7/16 inches to 2-19/32 inches.
Depth of Cut at 45°ranging from approximately 1-5/8 inches to 1-7/8 inchesranging from approximately 1-7/8 inches to 2-9/32 inches.
Dust PortYes Yes 

Major Differences Of Dewalt Xr Vs Flexvolt Circular Saw:

Explore the major differences between DeWalt XR and FlexVolt circular saws. From motor power to battery systems, we’ll delve into the key distinctions that set these two series apart. Let’s dive in and discover the perfect cutting companion for your projects!

  • Power Source:

The main distinction between the XR and FlexVolt circular saws is their power source. The XR series operates on DeWalt’s 20V Max battery platform, which provides ample power for most cutting tasks.

On the contrary, the FlexVolt series offers the unique advantage of dual-voltage technology. It can switch between 20V Max and 60V Max power, delivering even greater cutting power and longer runtime when used with the FlexVolt battery.

  • Cutting Performance:

Both the XR and FlexVolt circular saws feature high-performance motors that deliver impressive cutting performance. However, due to the higher voltage capability, the FlexVolt saw generally offers more cutting power and can tackle thicker and tougher materials with ease. This makes it a preferred choice for heavy-duty applications or when cutting through dense materials like hardwood or thick lumber.

  • Runtime And Versatility:

The FlexVolt circular saw, with its higher voltage capability, provides longer runtime compared to the XR saw. This extended runtime is particularly advantageous for demanding cutting tasks or when working in remote locations without immediate access to power outlets.

Additionally, the FlexVolt battery can be used interchangeably with other FlexVolt tools, providing enhanced versatility and compatibility within the DeWalt FlexVolt system.

  • Compatibility:

Both the XR and FlexVolt circular saws are compatible with a range of DeWalt accessories and attachments, allowing for versatile cutting applications. However, it’s important to note that FlexVolt batteries are backward compatible, meaning they can also be used with XR tools, but XR batteries cannot be used with FlexVolt tools.

  • Blade Size Options:

The XR series circular saws typically offer blade sizes ranging from 6-1/2 inches to 7-1/4 inches, which are commonly used for various cutting applications. The FlexVolt series, on the other hand, tends to have larger blade size options, often including 7-1/4 inches and 8-1/4 inches. The larger blade size allows for deeper and more substantial cuts, making it suitable for heavy-duty tasks.

  • Depth Of Cut:

Due to the larger blade size options, the FlexVolt circular saws generally offer a greater depth of cut compared to the XR saws. This means they can cut through thicker materials in a single pass, reducing the need for multiple cuts and increasing efficiency.

  • Price:

In general, the FlexVolt circular saws tend to be slightly more expensive compared to the XR saws. This is primarily due to the added technology and performance capabilities of the FlexVolt series. If budget is a consideration, the XR series may offer a more affordable option without compromising on quality and performance.

  • Weight:

The weight of the tools can also differ between the XR and FlexVolt circular saws. As the FlexVolt series typically includes larger blade sizes and more powerful motors, they may be slightly heavier compared to the XR saws. However, the specific weight can vary depending on the model and additional features.

  • Brake Type:

The DeWalt XR circular saws typically feature an electric brake system. This means that when you release the trigger, the electric brake engages and quickly stops the rotation of the blade, offering enhanced safety and control during operation. The electric brake brings the blade to a halt within seconds, reducing the risk of accidental contact with a spinning blade after a cut.

On the contrary, the DeWalt FlexVolt circular saws also employ an electric brake mechanism. Similar to the XR series, the electric brake engages when the trigger is released, rapidly stopping the blade’s rotation for added safety and convenience. This feature ensures a quick and controlled stoppage, allowing for efficient blade changes and minimizing the risk of accidents.

  • Locking System:

The DeWalt XR circular saws typically feature a lever or cam lock system for locking the cutting depth and bevel angle. This system allows for quick and easy adjustments, ensuring precise and consistent cuts. The lever or cam lock mechanism securely holds the adjustments in place, providing stability during operation.

On the contrary, the DeWalt FlexVolt circular saws often incorporate a twist lock or locking knob system. This type of locking mechanism involves rotating a knob or twist mechanism to secure the desired cutting depth and bevel angle settings. The twist lock or locking knob provides a firm grip, keeping the adjustments locked in position and preventing any unintentional movement during use.

  • Bevel Capacity:

The DeWalt XR circular saws typically offer a bevel capacity of around 45 degrees. This means that the blade can tilt up to 45 degrees to the left or right, allowing for bevel cuts at various angles. The precise bevel capacity may vary slightly depending on the specific model within the XR series.

Alternatively, the DeWalt FlexVolt circular saws often provide a higher bevel capacity compared to the XR series. They commonly offer a bevel capacity of up to 56 degrees, allowing for more versatile bevel cuts at steeper angles. This expanded bevel capacity enables users to tackle a wider range of cutting tasks, including bevel cuts for angled edges or precise miter joints.

  • Cutting Depth:

DeWalt XR circular saws typically offer a depth of cut at 90 degrees ranging from approximately 2-1/8 inches to 2-9/16 inches. The precise depth of cut may vary slightly depending on the specific model within the XR series.

On the contrary, DeWalt FlexVolt circular saws often provide a greater depth of cut at 90 degrees compared to the XR series. They typically offer a depth of cut at 90 degrees ranging from approximately 2-7/16 inches to 2-19/32 inches.

  • Motor Power:

The motor power of FlexVolt circular saws typically ranges from 1200 watts to 2000 watts, depending on the model. This power output enables the saws to cut through a variety of materials with ease, including hardwoods, softwoods, and even some metal materials.

6 Expert Tips To Choose Between Dewalt And Flexvolt Circular Saw:

When it comes to choosing the best circular saw between the DeWalt XR and FlexVolt series, here are some expert suggestions to help you make an informed decision:

Tip 1: Assess Your Needs

Consider the specific requirements of your projects. Think about the types of materials you commonly work with, the complexity of cuts you need to make, and the frequency of use. This will help determine the level of power, bevel capacity, and other features you require.

Tip 2: Power And Performance

If you often tackle heavy-duty cutting tasks or work with dense materials, the FlexVolt series with its higher voltage and larger blade options may be the better choice. However, if your projects involve standard materials and you prioritize portability, the XR series can offer sufficient power and performance.

Tip 3: Battery System

If you already have other DeWalt tools that utilize the 20V Max battery platform, opting for an XR circular saw can save you money by utilizing the batteries you already own. Alternatively, if you’re looking to take advantage of the dual-voltage capabilities and extended runtime of the FlexVolt series, it may be worth investing in the FlexVolt battery system.

Tip 4: Price And Budget

Consider your budget and the cost of the circular saw models within each series. The FlexVolt series tends to be slightly more expensive due to its advanced features and capabilities. Determine which features are essential for your projects and select a model that offers the best value for your money.

Tip 5: Ergonomics And Comfort

Handling and ergonomics are important factors to consider. If possible, try holding and testing the saws to assess their weight, balance, and comfort. Choose a model that feels comfortable in your hands and offers convenient features like an ergonomic grip and easy-to-use controls.

Tip 6: Warranty And Support

Take into account the warranty coverage and after-sales support offered by DeWalt for the specific model you’re considering. A reliable warranty and good customer support can provide peace of mind and assistance in case of any issues with the tool.

Related Questions:

Can You Use Dewalt XR Batteries With Flexvolt Circular Saws, Or Vice Versa?

You can use DeWalt XR batteries with FlexVolt circular saws. The XR batteries are compatible with the FlexVolt tools and provide a lower voltage output, optimizing performance for XR tools. However, keep in mind that using XR batteries may limit the full potential of the FlexVolt saws. They won’t harness the maximum power and runtime offered by the FlexVolt battery system.

Are The Dewalt Xr And Flexvolt Circular Saws Suitable For Bevel Cuts?

Both the DeWalt XR and FlexVolt circular saws are designed to accommodate bevel cuts. They typically offer adjustable bevel capacities, allowing you to tilt the saw blade at various angles for making bevel cuts in different materials. The specific bevel capacities may vary between models, so it’s important to check the specifications of the saw you’re interested in to ensure it meets your desired bevel cutting requirements.

What Is The Warranty Coverage For Dewalt Xr And Flexvolt Circular Saws?

DeWalt offers a limited warranty on their XR and FlexVolt circular saws. The warranty duration may vary depending on the specific model and region. Generally, DeWalt provides a three-year limited warranty for manufacturing defects and workmanship.

The DeWalt FlexVolt series typically comes with a limited warranty that covers manufacturing defects and workmanship. The specific warranty terms and duration may vary depending on the country or region.

Conclusion: 

Both the DeWalt XR VS FlexVolt circular saws offer a range of features and capabilities to meet the needs of various woodworking and construction projects. If you prioritize portability and versatility, the XR series may be a suitable choice. It offers compact and lightweight options without compromising performance.

On the other hand, if you require higher power and extended runtime for demanding cutting tasks, the FlexVolt series is worth considering. With its 60V Max battery system, larger blade options, and increased cutting capacities, it excels in handling heavy-duty materials and more complex cuts.

Md Meraj

This is Meraj. I’m the main publisher of this blog. Wood Working Advisor is a blog where I share wood working tips and tricks, reviews, and guides. Stay tuned to get more helpful articles!

Recent Posts